Tooling Boards Product Specifications

Note: All product titles link to the respective product pages. 

 
Hardness
Shore D
Density
g/cc
Density
lb./ft.3
Tensile
Strength
(psi)
Compressive
Strength
(psi)
Compressive
Modulus
Elasticity (psi)
Flexural
Strength
(psi)
Flexural
Modulus
(psi)
Glass
Transition
Temp (°F)
Deflection
Temp (°F)
Coefficient
Thermal
Expansion
(in./in./°F)
Color
90
1.67
104
4,700
9,500
866,000
8,700
983,000
232
–
22.7 x 10-6
Lt. Gray
81
0.88
55
7,000
10,900
460,000
9,540
416,000
248
–
25.8 x 10-6
Lt. Gray
72
0.80
50
2,500
3,500
210,000
4,000
200,000
212
–
30.0 x 10-6
Lt. Gray
73
0.80
50
6,750
8,000
227,000
8,000
325,000
230
–
26.5 x 10-6
Lt. Gray
90
1.66
103
4,875
9,500
840,000
8,000
965,000
228
–
22.0 x 10-6
Cream
85
1.20
75
9,000
8,800
366,000
14,000
380,000
206
–
40.8 x 10-6
Red
84
1.18
73
10,790
11,600
400,100
14,900
404,000
210
–
41.7 x 10-6
Red
68
0.67
42
3,500
8,200
350,000
4,600
350,000
253
–
20.0 x 10-6
Lt. Blue
75
0.72
45
‐
9,790
‐
5,366
369,850
–
284
19.5 x 10-6
Lt. Blue
70
0.79
49
3,076
8,264
203,863
4,900
425,000
470
–
18.0 x 10-6
Gray
71-75
0.77
48
6,525
6,015
–
11,660
337,200
215
200
29 x 10-6
Gray
71
0.81
51
–
4,714
–
4,714
–
230
214
30 x 10-6
Gray
86
1.14
71
10,890
11,380
–
17,350
428,300
240
214
25-28 x 10-6
Red
86
1.19
74
–
14,142
–
14,887
–
–
172
45 x 10-6
Red
84
1.20
75
–
11,986
–
12,691
–
212
189
34 x 10-6
Red
ASTM
D-2240
D-792
D-792
D-638
D-695
D-695
D-790
D-790
D-4065
D-3386
–
–


Applications

 = Ideal      = Acceptable      = Not recommended

Application
CNC Proofing
Models (Architectural, styling, temporary)
Low-density Substructure
Tooling Aids & Fixtures
Intermediate-Temp Master & Lay-up Tools
High-temp master & lay-up tools
Foundry Patterns
Vacuum-Form Molds
Metalforming Tools
 

Machining Specifications

 
Roughing
Speed
(RPM)
Roughing
Feed
(IPM)
Finishing
Speed
(RPM)
Finishing
Feed
(IPM)
RenShape 470 1,600 40 10,000 100
RenShape 472 1,600 40 10,000 100
RenShape 473 1,600 40 10,000 100
RenShape 474 1,600 40 10,000 100
RenShape 5166 1,600 40 10,000 100
RenShape 5169 1,600 40 10,000 100
RenShape 5179 1,500 60 10,000 100
RenShape 5008 1,600 40 10,000 100
RenShape BM-5060 1,600 40 10,000 100
RenShape 5065 1,600 40 10,000 100
Freeman T-4800 1,600 40 10,000 100
Freeman T-5100 1,600 40 10,000 100
Freeman T-7100 1,600 40 10,000 100
Freeman T-7400 1,600 40 10,000 100
Freeman T-7500 1,600 40 10,000 100

Cutters
Roughing: 1” Ball End mill, 4-Flute, Carbide
Finishing: 5/8” Ball End mill, 2-Flute, Carbide

Depth
Roughing: Varied from 1/4” to 2-1/2” deep with 40% stepover
Finishing: 1/8” deep leaving 0.002” scallop height
Please note: These machining parameters are starting points. Cutter type, material, spindle speed, feed rate, machine power, and rigidity all affect machining results. User must determine best parameters for specific applications.


Matched Adhesives

 
Notes
Adhesives
 
 
 
 
 
 
 
X
X
X
X
X
 
 
 
Epoxy adhesive specifically designed for use with red foundry boards.
X
X
X
X
X
X
X
X
X
X
X
X
 
 
 
Economical 5-minute epoxy
X
X
X
X
X
X
X
X
X
X
X
X
 
 
 
Epoxy offering longer gel times with short light handling time
X
X
X
X
X
X
X
X
X
X
X
X
 
 
 
Low viscosity epoxy with excellent vibration and impact resistance
X
X
X
X
X
X
X
X
X
X
X
X
 
 
 
Low viscosity epoxy laminating resin with excellent bond strength
X
X
X
X
X
X
X
X
X
X
X
X
X
X
 
Epoxy with excellent bond strength for high temp applications
Freeman 417 (Coming Soon)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
X
Epoxy laminating resin for high-temp applications
 
 
 
 
 
 
 
 
 
 
 
 
X
X
 
Epoxy Adhesive designed to closely match color and hardness of RenShape 5008 and BM-5060
 
 
 
 
 
 
 
X
X
X
X
X
 
 
 
Rapid-curing, 2-part polyurethane adhesive
Repair Materials
X
X
X
X
X
X
 
 
 
 
 
 
 
 
 
81 Shore D polyester repair paste for room temperature applications
X
 
 
 
 
 
 
 
 
 
 
 
 
 
 
95 Shore D polyester repair paste for room temperature applications
X
X
X
X
X
X
X
 
 
 
 
 
X
X
 
Polyester repair paste for high temperature applications
 
 
 
 
 
 
 
X
X
X
X
X
 
 
 
Rapid curing polyurethane repair paste for Freeman and RenShape foundry boards
 
 
 
 
 
 
 
X
X
X
X
X
 
 
 
Epoxy repair material for foundry boards

 Product Mix Ratio
by weight		 Viscosity (cps) Gel Time
@ 77°F (min)		 Light Handling
Time (hr)		 Hardness
(Shore D)		 Density
g/cc 		Service Temp. Color

 Adhesives

 Freeman 5075 100:20 3,500 15 3-4 85 1.14 – Red
 Fast Set 505 1:1 10,000 5 1 85 1.11 200°F Clear
 Fast Set 517 1:1 14,000 15-20 3-4 80 1.15 200°F Clear
 Fre-Weld 8103 1:1 6,000 20-30 8 70 1.15 300°F Clear
 Freeman 690 100:33 1,445 90 24 86 1.10 150°F Clear
 Freeman 4105 100:14 1,800 30 24 88 1.15 – Amber
 Freeman 417 (Coming Soon) 100:15 4,800 50 24 90 1.42 370°F Gray
 Freeman 5001 100:15 100,000 90 24 75 1.00 230°F Light Blue
 SEM Quick Set 180 – – 3 1 70 – – Black
 Repair Materials
 TUF-Fil 100:1.5 581,000 11 0.5 81 1.74 128°F 3 options
 TUF-Fil White 100:1.5 400,000 9 0.5 95 2.5 128°F White
 Hi-Temp TUF-Fil 100:1.5 581,000 10 0.5 71 1.14 350°F Gray
 Freeman 5070 1:1 1,600 1.5 0.5 – – – Red
 SEM Multi Plastic Repair Material – – 3 1 70 – – Black